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Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi

Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi

Item # HBA16-252-82
Our Price: $1,128.67
Brake Actuator
Shipping Weight: 21 lbs
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Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance. 1-800-940-8924 to order Hydrastar brake actuator part number HBA16-252-82 or order online at etrailer.com. Free expert support on all Hydrastar products. Great prices and Fastest Shipping for Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi. Brake Actuator reviews from real customers.
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Hydrastar Brake Actuator - HBA16-252-82

  • Electric-Hydraulic Brake Actuator
  • Disc Brakes
  • Hydrastar
  • 1600 psi

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.


Features:

  • Electric-hydraulic brake actuator lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes
  • Responds to commands from in-cab electric brake controller (sold separately) to apply trailer brakes
    • Activates trailer brakes when you apply brakes in tow vehicle
  • Includes brake line kit and standard breakaway kit
  • Gives you greater control over your trailer's brakes than that provided by standard hydraulic actuators
    • Faster response time
    • Proportional braking for smooth, effective stops
    • Quick adjustment when you change trailers or loads
  • Overcomes problems associated with standard surge brake actuators
    • No interference when you back up, even uphill - no more getting out of your vehicle to lock out brakes
    • No brake drag or pushing sensation, which can occur with surge brakes when you drive downhill
    • Improved safety - allows use of manual override feature that is included with most electric brake controllers, so you can engage the trailer brakes without having to apply your vehicle brakes
  • Constructed of extruded aluminum to resist corrosion
  • Includes built-in bleeder - lets you easily flush air out of your brakes
  • Installs on trailer, connecting into trailer's wiring and hydraulic brake lines
  • Made in the USA


Specs:

  • Application: single- or tandem-axle trailers with disc brakes
    • Requires additional hydraulic line kit (9579-01 - sold separately) for triple-axle trailers
  • Maximum output pressure: 1,600 psi
    • Check with trailer brake manufacturer for pressure specifications
  • Vehicle requires the following (sold separately):
    • In-cab electric brake controller
    • 7-Way, blade-style trailer connector mounted near the bumper (HS381-9000)
  • Actuator dimensions: 11-3/4" long x 3" wide x 7-3/8" tall
  • 2-Year limited warranty


Note: Do not power wash the Hydrastar actuator or take it through a commercial car wash. High-pressure water may damage the seals on the actuator.


The Hydrastar electric-over-hydraulic trailer brake actuator applies pressure to your trailer's hydraulic brake system in response to the electrical signals sent from your in-cab brake controller. As a result, your trailer's hydraulic brakes will be activated every time you apply the brakes in your vehicle or press the manual override on your controller. You will get responsive hydraulic braking, which you control conveniently from inside your vehicle with your electric brake controller.


Hydrastar Electric-Over-Hydraulic Actuator vs Standard Surge Brake Actuators

With the Hydrastar electric-over-hydraulic actuator, you can get all the benefits of towing with an electric brake controller while using hydraulic brakes. Because this actuator will activate according to the settings you have chosen for your brake controller (sold separately), you will have more control over when and how your trailer brakes engage. Depending on the features of your brake controller, you may be able to control both the rate and intensity with which your trailer's brakes activate. You can also use the manual override on your brake controller, which allows you to engage the trailer brakes without having to apply the brakes in your vehicle. And perhaps most impressive, if you have a proportional brake controller, your brakes will be activated with an intensity that matches the braking speed and power of your rig.


This pump-and-motor-based system increases response time compared with traditional actuators because the trailer brakes are triggered when you apply the brakes in the tow vehicle, as opposed to when the trailer pushes against the hitch ball. This not only gives you faster, more efficient braking, but it also eliminates the pushing sensation that occurs in setups that use standard surge brake actuators.


Hydrastar actuators are also beneficial because, unlike standard surge couplers, they allow you to activate your brakes when reversing down an incline, such as a boat ramp. Having the ability to brake in reverse gives you more control and prevents wear on your tow vehicle.


Hydrastar Installation

Hydrastar Installation Diagram

This Hydrastar electric-over-hydraulic brake actuator will give you years of trailer-stopping performance. The actuator mounts on your trailer's frame with the included hardware. Then it splices into the trailer's wiring and connects to your hydraulic brake lines from the 3/16" female port. Lines and fittings are sold separately.


Durable Construction

Just like other Hydrastar electric-over-hydraulic actuator models, this system is built of extruded anodized aluminum for superior corrosion resistance. The weathertight seals protect internal components from the elements.


Brake Controller Compatibility

Not all electric trailer brake controllers work with this electric-over-hydraulic brake actuator. See the following table to determine compatibility with common models of brake controllers. For best performance, it is recommended that you use an aftermarket electric brake controller rather than an OEM factory-installed controller.


ManufacturerVehicle Years/Controller ModelsCompatibleCompatible if Used with HBA-CAM
VehiclesFord2005-2006Yes
2007-2008NoYes
2009-2015Yes
Dodge2010-2015Yes
GMC/Chevy2007-2015NoYes
Brake ControllersDrawtite5500 Activator IIYes
5510 Activator IIYes
Hayes81741B Energize IIIYes
81760 EngageYes
81792K G2Yes
81725 SyncronizerYes
81770 EndeavorYes
HopkinsImpulse Digital 47325Yes
Insight 47297Yes
Brake Force 47225No
Reliance 47284No
Agility 47295No
MaxbrakeBrake ControllerYes
RedneckRedline TA900Yes
RedlineTA900ANo
RedlineTA1000No
RedlineTA1100No
RedlineTA1200No
Tekonsha90185 ProdigyYes
90885 P2Yes
90195 P3Yes
90160 Primus IQNo
9030 VoyagerYes
ValleyVA32812 BlackbirdYes
VA32811 PhantomYes

Hydra Star Hydraulic Brake Line Kit Parts Diagram

  • (A) 25' Long brake line - 3/16"
  • (B) 6' Long brake line - 3/16"
  • (C) 4-1/4' Long brake line - 3/16"
  • (D) 1-1/2' Long male/male flex line - 3/16"
  • (E) 3/16" Brass X-fitting
  • (F) 3/16" Brass T-fitting
  • (G) 3/16" Brass union


381-7067 Cargo Towing Solutions formerly Carlisle Hydra Star Electric-Over-Hydraulic (EOH) Brake Actuator

496-252 Hydra Star Hydraulic Brake Line Kit - Tandem Axle - 25' - 3/16" - Model BL-25T

496-82 Hydra Star Breakaway Battery Kit - 5 Amp/Hr - Model HBA-BA

Installation Details HBA16-252-82 Installation instructions



Customer Satisfaction Score:


Customer Reviews

Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi - HBA16-252-82

Average Customer Rating:  4.6 out of 5 stars   (28 Customer Reviews)

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.

by:

Works perfectly, much better than the surge brakes it replaced. Tows better, no banging back and forth. I installed myself, and I'm no mechanic,



by:

Was a great tease, received box 4 of 4 and had to wait until Monday for the rest to arrive, the boxes were a bit hammered, and when a caliper mount bolt fell out I was worried how many other bolts had gotten lost, but everything was there. Service was great, free shipping, these were heavy boxes, and they are tough to pack well so they don't pop open. Thanks to the order staff and especially Sammi G for getting my order straightened out from my miss ordered parts, will be ordering my trailer parts from them again!

Darrin G.

4/23/2019

This has been the best upgrade hands down that I could have done, and Im sure when it comes to stopping quickly, there is no better choice than a hydraulic electric disk brake system



by:

Has worked flawlessly since installation. Braking has been improved immensely.



by:

Actuator has worked flawlessly for a year now on our 27 ft. travel trailer. Too bad I didn't get the correct sized brake line with the parts; had to wait for over a week for the replacement. And the break away pin that came with the kit broke while I tried pulling it out before I even installed it. Contacted etrailer and they said a new one would be sent to me. I'm still waiting after a year!



by:

The brakes work great once they start to apply. The problem with the electric over hydraulic system is they don't come on the minute you apply the brake pedal. It takes time for the electric pump to build up some pressure.

Etrailer Expert

Thomas M.

1/26/2022

It should not take that long for your electric over hydraulic brakes to react. You will want to bleed your brakes again to make sure that there is no air in the system. Also, if you an OEM brake controller you will need to replace that with a brake controller that is designed to work with electric over hydraulic systems, like the Tekonsha Prodigy P3 Trailer Brake Controller - 1 to 4 Axles - Proportional Part # 90195.



by:

Little dissapointed to see corrosion/rust on some of the fittings after only three months. Why wouldn't all fittings be stainless steel for something made to go in water!?

Etrailer Expert

Jenny N.

6/16/2022

You mentioned that the fittings were showing some signs of rust. The brake lines that we carry that are stainless steel typically will have fittings that are not and therefore can rust. I recommend looking at a brake line kit like part # 20TR-BLKIT which has brass fittings or you can also use a product like Never-Seez to protect the current fittings.



by:

This brake kit has held up very well! It came with plenty of adapters, tees, hoses, and pipe to make hydraulic brakes a reality on any two-axle trailer. I bought hoses and pipe for a third trailer and the brake actuator has no problem stopping my fully-loaded stacker trailer with three axles.



by:

I can't say enough good things about the staff at etrailer. They helped me pick out the correct items to install disc brakes on my boat trailer and the technical staff was extremely helpful in helping me better understand how to perform the installation. This was the first time I ever install a new brake system and their help enabled me to easily and successfully complete the installation. A+ for the product quality and for etrailer staff!



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Photos attached



by:

hydrastar brake kit best thing you can install for safty on a trailer



by:

Like the disc brake over the drums they work great. But they need to sell them as a kit for the different axle sizes instead of pieces. Other then that they are worth the money.



by:

Best upgrade I have purchased. Decreased stopping distance by 50%. Smooth stopping and immediate. No lag like electric



by:

Still one of the best trailer related purchases I ever made!!!



by:

Has been in use on the trailer for a year now and has performed as expected.



by:

Pat C was very helpful and patient. I received all my packages two days after ordering. Thanks for your great costumer service.



by:

Perfection

William

5/7/2019

No issues at all . System work great and I like the conversion . Theses where actually the first set I installed here at my shop and have since done 3 more and soon to do another . I will continue to shop and purchase with etrailer



by:

William

1/29/2023

It is definitely the best improvement made to this trailer. Every part of the complete conversion project has performed flawlessly. Thanks again for all your help with the online installation guides.



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Show More Reviews

See what our Experts say about this Hydrastar Brake Actuator

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    The Kodiak Disc Brake Kit item # K2HR89DD uses a 3/16" brake line with a 1/8" ID. These lines paired with the correct actuator will provide adequate pressure to engage your braking system. I recommend the HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes item # HBA16-252-82. This is the quickest reacting and most reliable actuator and comes with a breakaway kit.
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    For your trailer that has Dexter 7,000 lb capacity axles the Kodiak Disc Brake kit I recommend is the part # K2HR712D. You'll need the seal part # RG06-070 and the bearings part # 25580 and # 14125A and you'll be set. I recommend this kit because all of the components are Dacromet coated which means they'll do an excellent job resisting corrosion. Then for the actuator kit you'd want the HydraStar setup part # HBA16-252-82. This comes with the needed brake lines and breakaway kit to install....
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  • Recommended Conversion from Hubs with Drum to Oil Bath Disc Brakes on 8,000 lb Axle
    If you have a Dexter 8,000 lb axle then you can easily convert from drum brakes to disc brakes with the oil bath. I recommend the Dexter Disc Brake Kit - 12-1/4" Hub/Rotor - Oil - 8 on 6-1/2 - E-Coat - 8,000 lbs # K71-635-91 which comes with the bearings and oil seal you need. Then I recommend the Kodiak Synthetic Bearing Oil for Oil Bath Hubs - 8 oz Bottle # XLPROLUBE. If you currently have hydraulic drum brakes, then updating the master cylinder to the disc brake version is all that...
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  • Is HydraStar EOH System Compatible with OEM Brake Controller on 2017 GMC Sierra 3500
    The HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 is supposed to work directly with the OEM brake controller in your 2017 GMC Sierra 3500. With that being said, OEM controllers aren't the most reliable and they can be a little temperamental at times. If you happen to have issues with your OEM controller working with this system then you can use the Adapter Module # HBA-CAM and you should be just fine. The only other way around this would be to install an...
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    Yes, it's possible to upgrade the suspension on this trailer for one with independent movements, an upgraded capacity, and disc brakes. That said, it won't be cheap and it won't be easy. However, if you have the funds and are willing to take on the task I have attached all of the parts you will need below for this. Timbren Axle-Less Suspension part # ASR5200S01 Kodiak Disc Brakes part # KOD69FR Hydrastar Electric Over Hydraulic Actuator Kit part # HBA16-252-82 The Timbren system will...
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    We do have the means for you to swap out the electric brakes currently on your 2018 Jayco Eagle 321RSTS, like part # AKEBRK-7-SA, so that you have a hydraulic system that is compatible with the electric brake controller on your 2016 Chevy Silverado 3500 Duramax. I recommend going with either the Dacromet # K2HR526D or Dacromet and Stainless # K2HR526DS Kodiak Disc Brake Kit (1 set per axle), which both have a 6 on 5-1/2" bolt patter, and then the HydraStar Electric Over Hydraulic Actuator...
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    The HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi # HBA16-252-82 you were looking at is indeed compatible with the OEM trailer brake controller in your new 2021 Ram 2500. Typically the only OEM controllers that had issues were the older generations from roughly 2010-2015. I included a video of the # HBA16-252-82 for you to take a look at.
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  • Is There a Wireless Brake Controller To Use With the HydraStar EOH Actuator
    For a wireless brake controller that will work with an electric over hydraulic actuator like the HydraStar Electric Over Hydraulic Actuator Kit part # HBA16-252-82, I recommend the Curt Echo Mobile Trailer Brake Controller part # C51180 which operates via your smartphone so you don't need to learn a bunch of codes to use it.
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  • Parts Needed to Convert 2021 Jayco Eagle 330 RSTS to Electric Over Hydraulic Disc
    Since we know your 2021 Jayco Eagle 330 RSTS has two 6k axles we can help you convert it to a disc brake setup. For the hub/rotors you'd wan the Kodiak Disc Brake Kit part # K2HR526D (6 on 5-1/2") for each axle and then for the rest of the disc brake components you'd want the Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 which comes with all of the other components you'd need like brake lines and breakaway kit but also comes with the best and most reliable...
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    I am not able to look up what axle your trailer would have came with so I am not sure what parts you'd need but for right now I can help you pick out the best brake actuator with the HydraStar kit part # HBA16-252-82 which comes with also brake lines for a tandem trailer and all of the needed electrical components. Now everything else you'll need will be based on the axle capacity of your trailer and your wheel bolt pattern. If you can get me that info I can put together everything you'll...
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  • Parts Needed to Change Electric Brakes on a Tandem Axle Trailer to Electric-Over-Hydraulic Disc
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  • Hydraulic Disc Brake and Electric Over Hydraulic Actuator for 2017 Grand Design Reflection 28BH
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  • Parts Needed to Add Disc Brake Kit to Dexter 8,000 lb
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  • Parts Needed to Add 3,500 lb Disc Brakes to Boat Trailer
    To do a Hydrastar kit electric over hydraulic you'd need the part # HBA16-252-82 that includes the actuator, breakaway kit, junction box, and 7-way trailer connector. Then for just the disc brake kits part # K2HR35D and you'd be set. I prefer the Hydrastar actuators as they are more reliable overall and faster reacting. Normally for a tandem axle trailer if you're going to do a single axle of brakes on a boat trailer you'd want to put the brakes on the rear axle.
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    The Kodiak Disc Brake Kit - 12" Hub/Rotor - 6 on 5-1/2 - Dacromet - 5,200 lbs to 6,000 lbs # K2HR526D fits axles with a #42 spindle. This uses # 25580 inner and # 15123 outer bearings which are the most common size bearings for a 6k axle like the Dexter axles on your trailer. Without knowing the specific axles or pulling the hubs and checking your bearings there is no guarantee these will fit. I recommend checking your bearings or reaching out to Dexter with the serial number to verify...
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  • Should Brake Controller Settings be Different Between Larger and Smaller Trailers
    Are you needing to add brakes to your Big Tex trailer, or are you looking to add another HydraStar EOH like part # HBA16-252-82 that you were looking at? Since the braking strength is determined by the electric brake controller in your tow vehicle, you will definitely want to use different settings for a smaller trailer. This is the case whether you are using an EOH actuator or standard electric brakes. If you can give me some more insight as to what you're needing from me I'd be more...
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  • Can I Upgrade from 6,000 lbs Axles to 8,000 lbs Axles on 5th Wheel Toy Hauler?
    As someone who has knowingly overloaded a trailer out of necessity, I completely understand your thought process here, but I think I have a better option for you that will save you both time and money in upgrading to electric-over-hydraulic discs brakes on your existing 6K axles. I wouldn't install 8K axles for two reasons, suspension stiffness and drum size. The suspension on an 8K axle will be significantly stiffer than a 6K axle and this will create more jarring and a rougher ride...
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  • Parts Needed to Convert 3,500 lb Electric Trailer Brake Axle to Disc
    Yes we have solutions to convert a trailer with 3,500 lb axle drum electric brakes to disc brakes. For the disc brake components you'd want the part # K2HR35D and then for the actuator and brake line parts you'd want the part # HBA16-252-82 and you'd be set. This will give you the best disc brake and actuator components plus the brake lines and breakaway kit parts needed as well.
    view full answer...


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