Hydrastar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness - 1,000 psi
(7 reviews)
Price: $951.49
Hydrastar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness - 1,000 psi
Item # HS381-9065
Our Price: $951.49
In Stock
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Hydrastar Brake Actuator - HS381-9065
- Electric-Hydraulic Brake Actuator
- Drum Brakes
- Hydrastar
- 1000 psi
Vented, marine-grade aluminum electric-hydraulic actuator lets you use your brake controller (sold separately) to activate your trailer's hydraulic drum brakes. Includes wiring, 7-way harness, and breakaway. Brake lines sold separately.
Features:
- Electric-over-hydraulic brake actuator activates your trailer's hydraulic brakes when you apply the brakes in your tow vehicle
- Brake controller (sold separately) is required to send signal from tow vehicle to actuator when brakes are applied
- Included 7-way trailer connector transmits signal from brake controller
- Improved functionality when compared with surge brake couplers
- Faster response time - trailer brakes are triggered when you apply brakes in tow vehicle, as opposed to when trailer pushes against hitch ball
- No need to manually lock out brakes when you back up
- Trailer brakes can be intentionally activated when you reverse
- Manual override on brake controller can be activated so you can engage the trailer brakes without having to apply your vehicle brakes
- Electronic, proportional pressure valve ensures that braking is smooth and effective
- Vented end plate releases pressure, moisture, and heat in order to protect the internal components
- Allows actuator to be mounted in places where most actuators would overheat
- Built-in bleeder screw on actuator lets you easily flush air out of your brake lines
- Durable extruded aluminum construction provides superior corrosion resistance
- Marine-grade gasket and stainless steel hardware make actuator ideal for marine use
- Breakaway system activates your trailer's brakes if the trailer disconnects from the tow vehicle
- Battery charger ensures the system's battery is always charged
- Weather-resistant polymer case is top loading for easy access from above
- Built-in mounting bracket offers simple installation
- Insulated 7-way, RV-style trailer connector is molded to protect wires and terminals
- Weatherproof, corrosion-resistant 7-pole junction box protects wires, eases installation, and makes diagnostics simple
- Ring terminals and butt connectors included for connecting wiring
- Wire loom protects wiring from the elements and allows wires in and out along any point of the loom for easy installation
- Mounting pads have adhesive backing for securing cable ties
- Kit includes:
- Hydrastar marine electric-over-hydraulic actuator (Model MHBA-10)
- Breakaway system
- 7-Way trailer connector
- 7-Pole junction box
- 6' Split wire loom
- 4 Mounting pads
- Mounting and wiring hardware
- DOT compliant
- Made in the USA
Specs:
- Application: single- and tandem-axle trailers (up to 7,000 lbs) with drum brakes
- Maximum output pressure: 1,000 psi
- Power: 12V DC
- Hydraulic port size: 3/16"
- Actuator dimensions: 11-3/4" long x 3" wide x 7-3/8" tall
- Actuator wire configuration:
- Black: 12-volt power
- Blue: brake controller
- Yellow: breakaway
- White: ground
- Battery capacity: 5 amp-hours
- Breakaway battery case dimensions: 5-7/16" long x 4-1/4" wide x 4-1/4" tall
- Battery dimensions: 3-7/8" long x 3-1/2" wide x 2-11/16" tall
- Breakaway switch lead wire length: 7-1/2"
- Trailer connector length: 6'
- Trailer connector wire gauges:
- Black/white: 10 gauge
- Blue: 12 gauge
- Brown/red/green/yellow: 14 gauge
- Junction box dimensions: 6-3/4" long x 3-1/2" wide x 2-1/4" tall
- Split wire loom length: 6'
- 2-Year limited warranty
Note: Do not power wash the Hydrastar actuator or take it through a commercial car wash. High-pressure water may damage the seals on the actuator.
The Hydrastar electric-over-hydraulic trailer brake actuator applies pressure to your trailer's hydraulic brake system in response to the electrical signals sent from your in-cab brake controller. As a result, your trailer's hydraulic brakes will be activated every time you apply the brakes in your vehicle or press the manual override on your controller. This setup is ideal for boat trailers because you will get responsive hydraulic braking, which you control conveniently from inside your vehicle with your electric brake controller.
Hydrastar Electric-Over-Hydraulic Actuator vs. Standard Surge Brake Actuators
With the Hydrastar electric-over-hydraulic actuator, you can get all the benefits of towing with an electric brake controller while using hydraulic brakes. Because this actuator will activate according to the settings you have chosen for your brake controller (sold separately), you will have more control over when and how your trailer brakes engage. Depending on the features of your brake controller, you may be able to control both the rate and intensity with which your trailer's brakes activate. You can also use the manual override on your brake controller, which allows you to engage the trailer brakes without having to apply the brakes in your vehicle. And perhaps most impressive, if you have a proportional brake controller, your brakes will be activated with an intensity that matches the braking speed and power of your rig.
This pump-and-motor-based system increases response time compared with traditional actuators because the trailer brakes are triggered when you apply the brakes in the tow vehicle, as opposed to when the trailer pushes against the hitch ball. This not only gives you faster, more efficient braking, but it also eliminates the pushing sensation that occurs in setups that use standard surge brake actuators.
Hydrastar actuators are also beneficial because, unlike standard surge couplers, they allow you to activate your brakes when reversing down an incline, such as a boat ramp. Having the ability to brake in reverse gives you more control and prevents wear on your tow vehicle.
Hydrastar Installation
This Hydrastar electric-over-hydraulic brake actuator will give you years of trailer-stopping performance. The actuator mounts on your trailer's frame with the included stainless steel hardware. The included 7-pole junction box with color-coded studs makes it simple to splice into your trailer's wiring and to connect the provided 7-way trailer connector. Once the actuator is correctly wired, you can connect your trailer's hydraulic brake lines to the 3/16" female port. Lines and fittings are sold separately.
Durable, Marine-Grade Construction
The Hydrastar Marine actuator is ideal for use on boat trailers. Just like other Hydrastar electric-over-hydraulic actuator models, this system is built of extruded anodized aluminum for superior corrosion resistance. The weathertight seals protect internal components from the elements. The Hydrastar Marine actuator also features marine-grade gaskets and stainless steel hardware that won't rust. These extra features make it perfect for marine applications.
This actuator also has a vented end plate that releases pressure, moisture, and heat to help prevent any internal damage. Unlike models that are unable to release heat and pressure, this vented actuator can be safely mounted inside of a compartment on your trailer. As a result, this actuator is great for gooseneck and fifth-wheel trailers where finding space on the tongue can be nearly impossible.
Breakaway Kit
Required by law in most states, a breakaway system will activate your trailer's brakes in the unlikely event that your trailer disconnects from your tow vehicle. This kit wires to the included battery and to the Hydrastar actuator. If your trailer separates from your tow vehicle, the breakaway kit signals the actuator to apply the brakes.
Brake Controller Compatibility
Not all electric trailer brake controllers will work with this electric-over-hydraulic brake actuator. See the following table to determine compatibility with common models of brake controllers. For best performance, it is recommended that you use an aftermarket electric brake controller rather than an OEM factory-installed controller.
| Manufacturer | Vehicle Years/Controller Models | Compatible | Compatible if Used with HBA-CAM | |
|---|---|---|---|---|
| Vehicles | Ford | 2005-2006 | Yes | |
| 2007-2008 | No | Yes | ||
| 2009-2015 | Yes | |||
| Dodge | 2010-2015 | Yes | ||
| GMC/Chevy | 2007-2015 | No | Yes | |
| Brake Controllers | Draw-Tite | Activator (5100) | Yes | |
| Activator II (5500 or 5510) | Yes | |||
| Activator III (5520) | Yes | |||
| Activator IV (5504) | Yes | |||
| Hayes | Energize III (81741B) | Yes | ||
| Energize III+ (HA81742B) | Yes | |||
| Energize XPC (HA81745) | Yes | |||
| Engage (HA81760) | Yes | |||
| G2 Brake Boss (81792BB) | Yes | |||
| Syncronizer (HA81725) | Yes | |||
| Endeavor (81770) | Yes | |||
| Genesis (HA81790) | Yes | |||
| Blackbird (HA81726) | Yes | |||
| Hopkins | Impulse Digital (47325) | Yes | ||
| Insight (HM47297) | Yes | |||
| Brake Force (47225) | No | |||
| Reliance (47284 or 47285) | Yes | |||
| Agility (47294 or 47295) | No | |||
| Maxbrake | Brake Controller | Yes | ||
| Redline | Redline TA900 | Yes | ||
| RedlineTA900A | No | |||
| RedlineTA1000 | No | |||
| RedlineTA1100 | No | |||
| RedlineTA1200 | No | |||
| Tekonsha | Prodigy (90185) | Yes | ||
| Prodigy P2 (90885) | Yes | |||
| Prodigy P3 (90195) | Yes | |||
| Primus IQ (TK90160) | No | |||
| PowerTrac (39523) | Yes | |||
| Voyager (39510 or 9030) | Yes | |||
| Valley | VA32812 Blackbird | Yes | ||
| VA32811 Phantom | Yes |
381-9065 Cargo Towing Solutions (formerly Carlisle) Hydra Star Marine Surge Brake Conversion Kit - 1000 psi - Model MHBA-10-CON
Customer Reviews
Hydrastar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness - 1,000 psi - HS381-9065
Average Customer Rating: 4.6 out of 5 stars (7 Customer Reviews)
Vented, marine-grade aluminum electric-hydraulic actuator lets you use your brake controller (sold separately) to activate your trailer's hydraulic drum brakes. Includes wiring, 7-way harness, and breakaway. Brake lines sold separately.by: Richard A05/09/2022
This is the BEST way to convert your surge brakes to electric. Pared perfectly with my 2014 F150 with the electric trailer brake option. Controls work great and this specific 1k PSI version easily handles my trailer and 21' SeaRay boat.
by: Richard08/18/2021
Most of the items in this package were top shelf! The one exception is the 7 way harness supplied. The harness was not wired following standard the color code for trailer lighting. The red and yellow wires were reversed and the brown and green wires were reversed in this harness. This error consumed quite a lot of time troubleshooting the trailer lights until I wired the trailer and performed a plug pins to wire check and found the errors.
by: Michael03/28/2020
This is an excellent device. After years of towing camping trailers with electric brakes, I got used to the control that provided: a bit of sway starts and all you have to do is activate the trailer brakes alone via the controller and everything settles down....so in comparison the surge brakes on my new 6000 lb boat trailer outfit were not doing it for me. Plus-- no trailer braking while backing down a slippery boat ramp?? So this was such a great solution. I can back down the boat ramp with full control at all times, and can adjust braking on the road with the boost and gain functions of my P3. Oh one thing- not all controllers work with this! Had to switch my Prodigy RF for a P3. I had the trailer brake system installed by my mechanic but I did the wiring myself. The light and brake connection outputs from my VW Touareg factory 7-way did not match the instruction's colour diagram but I figured it out eventually. Probably just a VW thing.
Michael
3/29/2021
Continues to be brilliant. Such a secure feeling backing down ramps knowing the trailer is being braked even in reverse. Have now moved it to an Audi Q7 - plug and play, the connector was the same as the Touareg
by: Boater Jim07/01/2016
I bought this as I was replacing a worn out surge brake set up.
I went with the electric hydraulic set up (after discussing options with Ricky S. Thanks!) as I wanted to address two issues: 1) better braking for an 8,500lb boat/trailer configuration; and 2) be able to use the Reese SC Weight Distribution w Sway Control set up with the Reese Pole-Tongue Adapter for Weight Distribution Systems.
This is an amazing upgrade! Backing up is now easy, I have brakes loading/unloading the boat on the ramp now, and vehicle stops better without the "pushed around" feeling that I used to get from the surge brakes. Additionally, it allowed me to make my vehicle safer by using the WD hitch as recommended by the manufacturer.
While this was a more expensive option that a straight surge brake replacement, it was probably the best few hundred dollars I've ever spent!
by: Ryan 12/01/2019
Good looking product. Everything was included as I expected, the length of the truck plug whip is a good length for a universal kit. All the colors for wiring in the box are also labeled, that was nice to see. That will help with installation time. This is being installed on a boat trailer with a swing away hitch so the hitch neck is short but it looks like everything will fit without getting it all wet.
by: Emergency Equipment Pro.08/01/2017
Put the product on an ambulance simulator used in training EMS personell. It was easy to install and worked as expected. We would order again if need came up>
Emergency P.
8/1/2018
We installed the brake system on a customers trailer...they are happy with the system and we have not had any issues to where the trailer would come back for service. We would use the product again if needed.
by: Doug 03/04/2021
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See what our Experts say about this Hydrastar Brake Actuator
- Recommended Trailer Breakaway Kit and Hub/Drums and Hydraulic Brakes for Trailer with Dexter AxleYou can use Tekonsha Breakaway Kit # 50-85-313 along with your HydraStar EOH Drum Brake Actuator # HS381-8065. If you prefer, we also offer the HydraStar Marine drum brake actuator kits # HS381-9066 (1200-psi) and # HS381-9065 (1000-psi) that include breakaways and 7-way wiring parts. To find compatible hub/drums you will need to find the bearing part numbers from your current hub. Please refer to the linked diagram to see how these part numbers appear. You want to match up the axle weight...
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view full answer... - Electric Over Hydraulic Actuator Compatibility with Drum Brakes on Car TrailerThe HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness - 1,600 psi # HS381-9067 is designed for disc brakes only. The pressure of this system is far too high for drum brakes so it will not be compatible. For your car trailer with drum brakes, I recommend the HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness - 1,200 psi # HS381-9066 if the axles are 8,000 lbs or larger. If under 8K axles, then use 1,000 psi # HS381-9065.
view full answer... - Parts Needed to Convert From Hydraulic Surge Brakes to Electric Over Hydraulic BrakesYou won't need to replace your trailer's drums or brakes unless they need replacing anyway. You can keep drum brakes with an electric over hydraulic system. What you will need is an EOH actuator, a breakaway kit, and an electric brake controller. On a 6,500 pound boat trailer I recommend the HydraStar Marine EOH Actuator # HS381-9065. It's for trailers up to 7,000 pounds and is designed specifically for boat trailers. It also includes wiring and mounting hardware for the install....
view full answer... - Does Hydrastar Marine Electric Over Hydraulic Actuator Require a Mounting PadThe Hydrastar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness # HS381-9065 mounts directly to the trailer frame and does not require any mounting pads. I checked with Hydrastar and they recommend the unit get mounted level with the filler side up. This would work well for your tandem axle drum brake trailer.
view full answer... - How to Convert Hydraulic Drum Brakes to Electric Over Hydraulic EOHIn order to convert the hydraulic drum brakes you have on your trailer to electric over hydraulic (EOH) you will need a electric over hydraulic actuator, breakaway kit, brake controller, trailer wiring harness, and trailer coupler. We do have all of these components for you but not in an all inclusive kit. For the electric over hydraulic actuator, breakaway kit, and trailer wiring I recommend the HydraStar Marine Electric Over Hydraulic Actuator part # HS381-9065. This kit contain the...
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view full answer... - Can Actuator, Harness and Brake Lines be Purchased as a Kit?The HydraStar Vented Marine Electric Over Hydraulic Actuator # HS381-8065 is available in a kit. The HydraStar Marine Electric Over Hydraulic Actuator with Breakaway and 7-Way RV Harness # HS381-9065 features the actuator, breakaway system and 7-way connector. The only other piece you'd need is the brake lines; for a single axle you would want the HydraStar Hydraulic Brake Line Kit # HS496-151 and for a double axle you would want # HS496-152. I've added links to video reviews of these...
view full answer... - Can Electric Over Hydraulic Actuator be Submerged when Launching BoatI would not recommend submerging the actuator of the HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness # HS381-9065. Is there anyway you could lower the boat on the bunks maybe so that it would launch with less of the trailer in the water?
view full answer... - How to Wire a HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV HarnessI have provided an electrical schematic below that shows how the electric over hydraulic actuator # HS381-9065 gets wired to the breakaway kit that comes with the kit. I have also provided a link to a helpful article we have when wiring up your 7 pole.
view full answer...
- Recommendations To Use Brake Controller With Boat TrailerYes. Electric brakes can work fine on boat trailers. I recommend using components that are galvanized or otherwise more protected and unplugging your trailer from the electrical connection before backing into the water to unload or load. You can use the junction box kit # HS381-9000 to make these connections, but again, disconnect before submersion to prevent electrical damage. You can use # 10-2-1 to wire your brakes on each side of your trailer. Let me know the size of your axle...
view full answer...
Do you have a question about this Brake Actuator?
Info for this part was:
Edited by:
Lindsey S
Installed by:
Jeff D
Installed by:
Randy B
Expert Research:
Jameson C
Video by:
Kathleen M
Updated by:
Wilson B
Updated by:
Manda E
Written by:
Amanda M
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Richard
8/19/2022
It works fine after I discovered the color coding on the pig tail was not correct.