Troubleshooting Brake Controller that Blows Fuse When Using Manual Override
Question:
hook controller up 04 chevy 1500 when holding manual to the left keep blowing fues wired hot wire into fues panel with fues able link I pusched new wireing harness.
asked by: Orvel R
Expert Reply:
It sounds like the manual override on your Tekonsha Primus IQ Brake Controller # TK90160 is blowing a fuse on your Chevy truck. If this is the case, then there is likely a short somewhere on the wiring that is causing a spike in voltage when you use the override slide. Since you used the Plug-In Adapter # 3015-P to install the controller, I recommend unplugging the unit and checking for any bent pins inside both the adapter and the factory port on your truck. Make sure the factory connector is free of any debris or dirt that might have worked its way in. Also inspect the factory wiring for any exposed or damages sections that might be causing the short, replacing as needed.
If you aren't able to find and resolve the issue, please let me know and we can continue to troubleshoot.
Products Referenced in This Question
Tekonsha Plug-In Wiring Adapter for Electric Brake Controllers - GM
- Accessories and Parts
- Trailer Brake Controller
- Wiring Adapter
- Plugs into Brake Controller
- Vehicle Specific
- Tekonsha
more information >
Product Page this Question was Asked From
Tekonsha Primus IQ Trailer Brake Controller - 1 to 3 Axles - Proportional
- Trailer Brake Controller
- Proportional Controller
- Electric
- Automatic Leveling
- Under-Dash Box
- Dash Mount
- Up to 3 Axles
- LED Display
- Up to 90 Degrees
- Tekonsha
more information >
Featured Help Information
Instructions
Continue Researching
- Shop: B&W Turnoverball Underbed Gooseneck Trailer Hitch w/ Custom Installation Kit - 30,000 lbs
- Shop: 5th Wheel/Gooseneck 90-Degree Wiring Harness w/ 7-Pole Plug - GM, Ford, Ram, Toyota - 9' Long
- Video: Gooseneck Hitch Installation - 2005 Chevrolet Silverado
- Shop: Trailer Wiring
- Shop: Stromberg Carlson Electric Trailer Jack - Drop Leg - A-Frame - 23" Lift - 5,000 lbs - Black
- Search Results: 5000 lb trailer jack
- Search Results: electric trailer jacks
- Shop: Trailer Hitch
- Article: Brake Controller 7- and 4-Way Installation Kit (ETBC7)
- Video: Choosing the Right Trailer Wiring
- Shop: 7- and 4-Pole Trailer Connector Socket w/ Mounting Bracket - Vehicle End
- Search Results: gooseneck hitch
- Q&A: What Is An OEM Prep Package And How Do I Know If I Have It
- Search Results: hitch
- Shop: Universal Installation Kit for Trailer Brake Controller - 7-Way RV and 4-Way Flat - 10 Gauge Wires
- Article: How to Choose the Right Trailer Hitch Class
- Q&A: What is the Difference Between a Class II and a Class III Hitch?
- Search Results: trailer brake controller
- Article: Trailer Wiring Diagrams
- Q&A: What is the Difference Between a 4-Way and 7-Way Trailer Connector
- Shop: B&W Turnoverball Underbed Gooseneck Trailer Hitch w/ Custom Installation Kit - 30,000 lbs
- Video: Choosing the Right Brake Controller
- Search Results: brake controller
- Shop: Tekonsha Prodigy P3 Trailer Brake Controller - 1 to 4 Axles - Proportional
- Shop: Suspension Enhancement
- Article: Wiring Trailer Lights with a 7-Way Plug (It's Easier Than You Think)
- Q&A: Does Truck with 6-1/2 ft bed Have to Use Slider Hitch for Turning Clearance with Fifth Wheel Hitch
- Article: My Trailer Hitch Doesn't Fit
- Q&A: How to Determine Correct Height Setting for 5th Wheel Hitch
- Shop: Brake Controller