Troubleshooting OL and SH Error Codes on Tekonsha Primus IQ Trailer Brake Controller # TK90160
Question:
works okay for the first few seconds of braking, then goes to oL then to SH code, after awhile will start operating again with the same problem. please advise me of the most likely areas a bad connection could be or maybe its the controller? thanks
asked by: Leon H
Expert Reply:
Both the OL (overload) and SH (short) error messages on your Tekonsha Primus IQ Trailer Brake Controller # TK90160 tend to suggest that either your trailer has too many brakes for the controller (6 are the maximum) or that there is a problem in your trailer's brake circuit wiring. You can start by inspecting both the vehicle and trailer connectors for any signs of corrosion or trapped dirt that could cause two circuits to become bridged together. Check both sides of each connector and clean/replace as needed.
Also check the trailer's entire brake circuit wire from the trailer connector all the way along the wiring (looking for signs of cracked or worn insulation) back to each brake assembly. If the brake circuit wire has any damage this could cause a short that would lead to the overload and short circuit error messages. Repair or replace any damaged wire.
If no wiring problems are found you can test the brake magnets themselves by following the procedure outlined in the linked article. You will need a multimeter like # PT89ZR. If you do find your magnets are worn we offer replacements that can be viewed on the included link.
Products Referenced in This Question
Digital Multimeter with 42" Long Test Leads - LED Display
- Electrical Tools
- Testers
- Multimeter
- Yellow
- Performance Tool
more information >
Product Page this Question was Asked From
Tekonsha Primus IQ Trailer Brake Controller - 1 to 3 Axles - Proportional
- Trailer Brake Controller
- Proportional Controller
- Electric
- Automatic Leveling
- Under-Dash Box
- Dash Mount
- Up to 3 Axles
- LED Display
- Up to 90 Degrees
- Tekonsha
more information >
Featured Help Information
Instructions
Miscellaneous Media
Continue Researching
- Shop: Curt TruTrack Weight Distribution System w/ Sway Control - Trunnion - 10,000 lbs GTW, 1,000 lbs TW
- Video: Trailer Brake Controller Installation - 1993 Chevrolet Suburban
- Q&A: What Does an Intermittent Flashing OL Code Mean for a Brake Controller
- Q&A: Troubleshooting Error Codes SH and OL on a Tekonsha Prodigy Brake Controller
- Q&A: Brake Controller Location in 2021 Ford F-350
- Shop: Tekonsha Plug-In Wiring Adapter for Electric Brake Controllers
- Shop: Dexter Nev-R-Adjust Electric Trailer Brakes - 12" - Left/Right Hand Assemblies - 6K
- Shop: etrailer Electric Trailer Brakes w/ Dust Shields - Self-Adjusting - 12-1/4" - Left/Right - 12K
- Shop: Dexter Electric Trailer Brakes - 10" - Left/Right Hand Assemblies - 4,400 lbs
- Shop: etrailer Rust-Resistant Electric Trailer Brakes - Dacromet - 12" - Left/Right Hand - 5.2K to 7K
- Shop: Hydraulic Trailer Brake Kit - Uni-Servo - 12" - Left and Right Hand Assemblies - 5.2K to 7K
- Q&A: Trailer Brakes Not Working After Two Tire Blowouts
- Q&A: Are The Magnets Safe to Clean With Brake Cleaner On Dexter Trailer Brakes?
- Article: Troubleshooting Brake Controller Installations
- Article: Wiring Trailer Lights with a 7-Way Plug (It's Easier Than You Think)
- Article: Testing Trailer Brake Magnets for Proper Function
- Shop: Brake Controller
- Q&A: How to Clean a 7-Way Trailer Wiring Connector
- Search Results: trailer brake controller
- Q&A: Lug Nut Torque Chart for Trailer Wheels
- Video: Choosing the Right Brake Controller
- Article: Trailer Wiring Diagrams
- Search Results: brake controller
- Video: Choosing the Right Trailer Wiring
- Article: Brake Controller 7- and 4-Way Installation Kit (ETBC7)
- Shop: Trailer Wiring
- Search Results: hitch
- Article: Most Popular Wheel Bearings
- Shop: Suspension Enhancement
- Search Results: weight distribution hitch