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Troubleshooting Brake Controller With Voltage On Brake Output All the Time  

Question:

My Curt Triflex has 12v at the blue trailer brakes terminal at all times. Is this normal?

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Expert Reply:

It sounds like you are saying that your Curt TriFlex Trailer Brake Controller # C24VV has voltage on the blue wire (brake output), at all times. This would not be normal since it should only have voltage there when the brakes of the trailer need to be applied. It would be a good idea to test the brake controller at this point to determine where the problem lies.

Testing the brake controller is fairly easy. Sever the blue brake output wire near the brake controller leaving enough room to reconnect it and then apply the manual slide. Using a circuit tester like part # PTW2993, you should get output to the controller side of the wire you severed. If the manual slide activates the trailer brake output wire properly, try the brake pedal. If the brake pedal activates the brake output properly also then the problem is farther back either in the vehicle wiring or on the trailer.

If either the brake pedal or the manual slide are not functioning properly you will need to test the wires going into the brake controller. Make sure you have power entering the brake controller on the black wire. On the red wire you will only want power when the brake pedal is pressed.

If there is power on the red wire before the brake pedal is pressed you have connected the red wire from the brake controller to the wrong circuit. You would then need to find the brake switch wire that has power ONLY when the brake pedal is activated.

If these connections check out and the brake controller is properly grounded then there is possibly a problem inside the brake controller.

I am including a link to a video that will show you how to test the wiring on a brake controller.

It could also be that your 12 volt accessory circuit on your 7-way is shorting out to the brake output circuit of the 7-way and that is why the brake output circuit has 12 volts all the time.

expert reply by:
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Jameson C

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