Trailer Brake Controller Wire Testing Video

You are correct, you should only be getting output when the brake is applied, or the override switch is activated. It sounds like the controller might be bad, but to make sure, you should probably bench test it before tossing it. Use a circuit…

I would check the magnets for wear before going on to test them with a meter. If the magnets show abnormal wear or if you can see the windings beginning to show through the friction surface of the magnet then they will need to be replaced. To…

There are many things that can affect the voltage on the brake output wire from your brake controller to your trailer brakes such as the power setting on your brake controller, how you are testing the wire and if you are testing it with the brakes…

Since none of the air bag kit manufacturers have a fit for your 1996 Ford F-250 with an in-bed hitch what you'd need for suspension enhancement is the Timbren kit part #TFR250SDE which installs in a different location which allows it to not…

You can indeed test a trailer's electric drum brakes by directly applying +12V power from a fully-charged battery. You can apply this power to the hot and ground contacts on the trailer's plug (see photo please) or to an individual brake…

Since the trailer was off of the ground it would not take much voltage to stop the wheels from spinning so they may be getting power but they may not be getting enough power due to a short or wiring issue. But 9 times out of 10 weak trailer brakes…

All the brake controller needs to sense a trailer connection so that you can test it is a slight amperage draw on the output circuit. For that you can use a circuit tester like the part #PTW2993 with one pin grounded and the other on the output pin.…

The stock brake controller on your 2015 Ram 3500 is not giving you the proper voltage for safe braking. When you test the 7-way at the 5 o'clock pin when engaging your manual override, you should be getting 12 volts. If you are testing without…

The blue wire coming from the brake controller to the trailer brakes is the brake power output wire used to tell the trailer to apply the brakes once given the response from the brake controller. Therefore, you should not have a constant charge to…

This sounds like the trailer brakes are not receiving the signal from the brake controller when you apply the brakes. I believe what is happening is that you may have a loose, broken, or inaccurate connection on the red wire from the brake…

If you check out the attached instructions for the Curt TriFlex Trailer Brake Controller #C24VV you can see that the OL code you are getting means that there is an "Overloaded output circuit, trailer brake system fault". Whichever…