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OL Error Code on P3 Brake Controller Towing Skyline Nomad Travel Trailer with 2011 Nissan Titan  

Question:

We purchased the Tekonsha P-3 brake controller from etrailer a couple of weeks ago. We installed it in our 2011 Nisan Titan to control the brakes on a 2007 Skyline Nomad Travel Trailer. Everything seems to work properly until you are slowing down to come to a stop and have your foot on the brake pedal constantly. We get readings on the screen at first but then it goes to the red screen with the Warning Overload no brakes. This is when we feel the trailer is being totally stopped by the truck not by the trailer breaks. Called Tekonsha and they said their is a overload in the brake circuit on the trailer and to take it for service. When we called a service center they want to totally disassemble the breaks and axles and charge a lot of money. Is there something you are familiar with that we can look for or do ourselves. Something we can troubleshoot in the connections with the camp trailer? Tekonsha didnt seem real helpful in their troubleshooting.

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Expert Reply:

Although there can be many things that would cause you to read an Overload error code on your P3, I will run through the most common culprits for you that will be pretty easy to check.

If you can try the controller out with another trailer, you can quickly and easily determine if the problem exists with the controller and the tow vehicle or with the trailer itself.

Typically, the overload error code is caused by a short circuit in the circuit that carries the brake output voltage from the brake controller to the trailer brakes. First, closely examine the trailer connector on the vehicle and on the trailer itself. Make sure the connectors are not damaged and that the pins and sockets of the connectors are free of corrosion. Any white or green corrosion might have spread to the interior of the connector to the terminals where the wiring attaches to the connector. If this corrosion builds up over time, it can short out to an adjacent terminal.

Carefully examine the brake output circuit on the trailer, which is typically a blue wire. Trace the wire from the connector all the way back to the brake assemblies, looking for loose connections, pinched wires and worn or cracked wire insulation that would allow the copper conductor to short out to the trailer frame. Check the wiring connections at each brake magnet. Each brake magnet will have two wires exiting it. One wire should be securely grounded to the trailer frame, the other should connect to the brake output wire.

If you check what I mentioned above and do not locate the problem, get back with me and we will explore some other options. If you use the provided link, you can see a brake controller troubleshooting FAQ article that you'll likely find helpful.

expert reply by:
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Mike L

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