Troubleshooting Trailer Brakes That Are Not Working
Question:
With the trailer wheels off the ground I press down on the brake pedal and the trailer brakes are not stopping the wheels from turning. I checked the trailer brakes and they are getting power. And you can hear the click when you press on the brake pedal. I have the digital readout set on maximum power but still nothing. But when I apply the brakes manually they work. HELP !!!!! Thanks
asked by: Bill W
Expert Reply:
You will need to find out if the issue is on the brake controller, tow vehicle, or trailer. To test the brake controller, sever the blue wire a couple inches from the back of your controller. Then use a circuit tester such as # PTW2993 to test the end of the blue wire coming out of the controller. It should only have power when you apply the manual override; if it shows power at idle then there is an issue with the controller, and it will need to be replaced.
If the controller tests fine, reconnect the blue wire and move on to the truck side trailer connector. Often, corrosion or dirt may be the cause of a short in a trailer connector. Check the plug to see if there is any type of corrosion built up that may be hampering it's functionality.
You will also want to test the brake output pin on the 7-way socket; it should only show power with the manual override. If it shows power any other time then there is a short somewhere between the connector and the brake controller you will need to find.
If the truck side checks out then it could be the wiring to the brake magnets or possibly the magnets themselves. Inspect the power wires to the magnets and look for wires that may be pinched or otherwise damaged and fix as necessary. You'll also need to make sure the ground wires are attached to bare metal surfaces and free of any paint, dirt or corrosion.
You'll want to visually inspect the magnets; if you can see the copper windings coming through the magnets will need to be replaced. To test the magnets you can follow the help article I have linked. I have also attached some help articles on testing and troubleshooting brake controllers for you to check out.
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