Brake Controller Overload Error Message

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Question:

What would cause a overload error on brake controller?

asked by: Paul R

1

Helpful Expert Reply:

There are several things that can cause an overload error on a brake controller like Tekonsha Prodigy P2 Trailer Brake Controller # 90885 you referenced. Typically an overload error is caused by a short on the brake output circuit. The first thing I would do is disconnect the trailer from your tow vehicle and inspect both connectors for damaged terminals or corrosion build up. Bent or corroded terminals can cause one circuit to cross over and short another out. You'll also want to visually inspect the wires on the trailer for any damage. If there is any copper showing on the wire it may be shorting to the trailers frame.

The magnets for the trailer brakes are also somewhere to inspect. You want to make sure that the wires coming from the magnets aren't damaged, and the ground wire for each one has a solid clean connection.

I linked a few articles about troubleshooting brake controllers and how to test trailer brake magnets.

expert reply by: Robert C

1

Answer 1

A 4-Way trailer connector has the basic lighting functions only; running lights, left turn signal and brake lights, right turn signal and brake lights, and ground. A 7-Way has these functions and a 12 volt circuit, a circuit for electric trailer…

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Answer 2

The difference between the Class II and Class III hitches has to do with their Gross Trailer Weight (GTW), their Tongue Weight (TW), and their Hitch Receiver Size. Class II trailer hitch receivers have a 1-1/4 inch receiver and can be rated up to…

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Answer 3

If you just need a 4-pin to 7-pin trailer wiring adapter, then you can use part #C57672. This will plug into the 4-pin trailer connector on your brother's vehicle and give him the 7-pin socket for the trailer. Keep in mind, this will only…

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Answer 4

In order to determine the torque rating for the lug nuts on your trailer you will need to know check out the chart I attached that shows all of the torque specs for all the trailer lugs available based on stud size, wheel material and wheel size.

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Answer 5

You do have the option to utilize the air brakes on your 2023 Freightliner Cascadia to control electric trailer brakes using the Hayes Air Actuated Trailer Brake Controller, part #HA100400C. However, we mostly recommend just using an electric brake…

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Answer 6

Hello Dan, I can definitely help with this. It is completely normal for the Curt TriFlex brake Controller #C24VV to show the current gain setting when the brakes are applied, or when the manual override is pressed. It sounds like you have the gain…

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Answer 7

You are correct, you should only be getting output when the brake is applied, or the override switch is activated. It sounds like the controller might be bad, but to make sure, you should probably bench test it before tossing it. Use a circuit…

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Answer 8

There are a number of factors involved when converting a semi 7-way to an RV 7-way. Semis generally use a 7-pin round pin socket, similar to #PK11720. And RV style 7-way uses blades, like #PK12706. We do not offer any pre-made adapters to make this…

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Answer 9

Lance does have a proprietary plug, but many customers see a standard 6-way or 7-way round and notice it doesn't fit their factory 7-way as well. I've attached an article to help if you have one of the 7-way or 6-way round connectors which we…

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Answer 10

On a 7 pin round which is the common connection on a semi trailer, the clearance/marker lights are at the 10 o clock position when you look at the trailer wiring connection. When looking at the connector on the back of the truck, that will put the…

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Answer 11

I do have a solution for your 2024 Kia Telluride that has the LED taillights that does allow it to have both a 4-way and 7-way plus install a brake controller but it is not with the #TK74CR which does not work for you based on the LED taillights.…

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Answer 12

A factory 7-way trailer connector isn't all you need to power a trailer's electric brakes. You still need a brake controller. Some Ford F-150s are equipped with a factory integrated brake controller, which you may have. If your 2012 Ford…

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Brake Controller Overload Error Message

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