How to Install the Edge EZ for Dodge Cummins 5.9L 2003-2004 Dodge Ram
Question:
I have this installed on my truck. My dodge dealer was troubleshooting and unplugged it and zip tied it to another wire and never reconnected it. Im trying to find a user manual that will show me how to connect it but I cant find one. Can you provide a link to where I might find one showing how to reconnect it? edge product 2003 ezd1000c
asked by: Mike M
Helpful Expert Reply:
I am not sure which wire or step of the installation process you are referring to but I will walk you through the entire process below for future reference. In order to install the Edge EZ for Dodge Cummins 5.9L part # EP30203 on your 2003 Dodge Ram you will need to do the following steps:
1) The Power Edge EZ Module can mount on the flat black plastic fuse box cover located on the driver’s side fender. Adhere the module using the supplied velcro, allowing enough harness movement for removal of the cover.
2) Connect the supplied MAP sensor wiring harness to the supplied main wiring harness in the engine compartment. Disconnect the stock wiring harness at the boost sensor located on top of the intake manifold. Plug the supplied MAP sensor connector into the stock engine boost sensor and the stock engine wiring harness connector into the supplied MAP sensor connector.
3) Connect the supplied pressure sensor wiring harness to the supplied main wiring harness in the engine compartment. Disconnect the stock wiring harness at the sensor located on the main fuel rail on the driver’s
side towards the rear of the engine. Plug the supplied pressure sensor connector into the stock pressure sensor on the engine and the stock engine wiring harness connector into the supplied pressure sensor connector.
4) Using the 5/16” socket, loosen the two clamps securing the air induction hose to the air filter housing and the turbo inlet. Remove the hose and set it aside.
5) Using the pliers, remove the crimp style clamp from the hose on the brass fitting located on the now exposed lower front side of the turbocharger. Remove the hose from the brass fitting and dispose of the crimp style clamp.
6) Using the 7/16” wrench, unscrew the stock brass fitting out of the turbocharger housing. Using the 7/16” wrench, install the supplied brass fitting, tighten-be careful not to over-tighten. Slip the supplied hose clamp onto the stock hose, install the stock hose onto the supplied brass fitting and tighten the hose clamp with the ¼” socket. Reinstall the stock air hose onto the air filter housing and turbocharger inlet. Using the 5/16” socket, tighten both clamps securely.
7) Using the 7/16 deep socket tighten all of the intercooler hose clamps on the air intake.
Product Page this Question was Asked From
Edge EZ for Dodge Cummins 5.9L, 24V, Common Rail (CR)
- Performance Chip
- Performance Tuners
- Tuner Only
- No Display Screen
- Yes - California Approved
- EZ
- Edge
more information >
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