ComeUp Cub 2 ATV Winch - Wire Rope - Roller Fairlead - 2,000 lbs

ComeUp Electric Winch - CU122392

Light-duty winch with 0.8-hp, permanent magnet motor lets you quickly and safely recover a stuck ATV. Sealed design ensures winch operates in any environment. Dual brakes offer reliable load holding. Handlebar rocker switch included.

Features:

• ATV recovery winch is designed for recreation and light-duty work applications
  • Perfect for 250cc - 350cc sport quad 4x4s, 2-wheel drive ATVs, and snowmobiles
  • Recommended for ATVs with a maximum GVW of 1,000 lbs
• 0.8-hp, Permanent magnet motor delivers fast and safe line pulling
  • Motor is lighter and uses less current than a series-wound motor
  • Sealed to keep water out and prevent internal corrosion
• Sealed and submersible 250-amp contactor transmits power from vehicle battery to winch motor
  • Water- and weather-resistant to IP68 specifications
  • Mounts with included hardware under ATV's front cover or hood
• Automatic mechanical and dynamic brakes ensure reliable load holding
  • Mechanical spring brake creates resistance on drum to stop rotation and hold the load
  • Dynamic brake uses resistance from motor to stop drum rotation
• All-steel, 3-stage planetary gear train
  • Provides increased drum speed when compared with worm drives and 1- or 2-stage planetary gear trains
• Rocker switch lets you control the winch from the seat of your ATV
  • Switch mounts to handlebar with included hardware
  • Wireless remote control (CU881286 - sold separately) available
• Free-spooling clutch ensures fast rope payout and reduces wear on the motor
• 3/16" Diameter wire rope is strong and abrasion resistant
  • 50' Long galvanized steel cable
  • 1/4" Forged steel clevis hook and nylon hand-saver strap included
• Heavy-duty, compact roller fairlead
  • 4 Steel rollers reduce friction and wear on the rope
  • Black anodized finish resists corrosion
• Mounting plate (sold separately) may be required to mount winch and fairlead to your ATV
• Durable, gray powder coated steel body and motor resist corrosion
• Tie-bars and side frames help to create a strong and rigid winch body

Specs:

• Rated line pull (with a single layer of wire rope around the drum): 2,000 lbs (static load)
  • Maximum recommended ATV GVW: 1,000 lbs
• Motor: 12-volt DC
  • Line pull at 0 lbs:
    • Power draw: 25 amps
    • Line speed: 22-3/16 FPM
  • Line pull at 2,000 lbs:
    • Power draw: 150 amps
    • Line speed: 6-1/2 FPM
• Gear ratio: 103:1
• Duty cycle: S3 5% (approximately 44 seconds on/14 minutes off)
• Braking: 100-percent load-holding mechanical and dynamic
• Battery lead wire: 6 gauge
• Battery lead length: 6'
• Rope dimensions: 50' long x 3/16" (4 mm) diameter
• Winch dimensions: 11-1/8" long x 3-7/8" wide x 4-5/8" tall
• Drum dimensions: 1-1/2" diameter x 3" long
• Distance between roller fairlead mounting holes (center to center): 4-7/8"
• Winch weight (with wire rope installed): 14.3 lbs
• Recommended battery size (for maximum power): 550 CCA
• Warranty:
  • Limited lifetime on mechanical components
  • 1-Year on electrical components

This Cub 2 ATV recovery winch is designed for light-duty work and recreational applications. It's perfect for your 250cc - 350cc sport quad 4x4, 2-wheel drive ATV, or snowmobile with a maximum GVW of 1,000 lbs. The handlebar-mounted rocker switch lets you control the winch from the seat of your ATV. The motor, gearbox, and contactor are sealed for water resistance. The winch also includes dual brakes to ensure reliable load holding, a wire rope, and a roller fairlead.

Light-Duty, 0.8-Horsepower Motor

This winch features a 0.8-horsepower, 12-volt DC motor with 2,000 lbs of line pull. The permanent magnet motor offers the same line-pulling power and speed as a series-wound motor of comparable size, but it's lighter and uses less current. The motor is sealed to keep out water, and it's constructed of durable, corrosion-resistant materials including the powder coated housing, copper battery terminals, and zinc-plated steel hardware.

Sealed Contactor

The contactor transmits power from the ATV's battery to the winch motor and to the handlebar-mounted rocker switch. It will typically be mounted with included hardware under the ATV's front cover or hood near the battery.

The 250-amp contactor is sealed to meet IP68 specifications for water and weather resistance. The copper terminals and carbon steel hardware are also corrosion resistant.

Free-Spooling Clutch

The free-spool clutch enables you to pull out the rope by hand. This saves battery power, prevents the brake from wearing down prematurely, reduces wear on the motor, and is much faster than waiting for the drum to power out the rope. To release the clutch for free-spooling simply rotate the red plastic lever to the disengaged position indicated on the label. To reengage the clutch, rotate the lever to the engaged position.

The clutch is driven by a 3-stage planetary gear train. This provides more speed than traditional worm gear drives or 1- or 2-stage gear trains.

Automatic, Load-Holding Mechanical and Dynamic Brakes

This winch includes both a mechanical brake and a dynamic brake. This dual braking system provides a physical brake inside the drum and supplemental braking force generated by the winch motor. The 2 brakes operate simultaneously to ensure more reliable load holding when compared with single-brake ATV winches.

The automatic mechanical brake securely holds a load and prevents unintentional payout (or creep). When the winch motor is stopped, a large spring coil inside the drum expands to press against the spring chamber. The pressure of the spring on the wall of the spring chamber creates resistance that prevents the drum from rotating. This spring contracts when the winch is in gear to allow the drum to rotate.

When the winch is pulling the rope in or paying it out, the motor is not applying resistance to the drum. When you stop powering the rope in or out, the dynamic brake uses resistance from the motor to help hold the load.

Handlebar-Mounted Rocker Switch

The handlebar-mounted rocker switch lets you operate the winch from the seat of your ATV. It includes mounting hardware and an 8' wiring harnesss with quick connects. There is also a wireless remote kit (CU881286 - sold separately) that lets you control the winch from up to 100' away.

Wire Rope

The wire rope is made of high-strength, aircraft-grade galvanized steel that resists abrasions and is able to withstand harsh UV rays, chemicals, and extreme temperatures.

The rope winds around a die-cast aluminum drum. The mounting flanges are strong enough to resist bending or breaking if the rope wrap becomes uneven and excess stress is put on the drum.

A hand-saver strap is included to use in conjunction with work gloves (CU881558 - sold separately) so that you can safely handle the rope and hook. A rock bag (CU881557 - sold separately) is also recommended for added protection. The rock bag helps prevent a broken rope from snapping back if it breaks by forcing it to the ground.

The removable steel hook is made of high-strength forged steel that is heavy duty and rust resistant. It has a spring-loaded safety latch for quick fastening and removal. The hook attaches to the steel thimble on the end of the wire rope.

Roller Fairlead

The roller fairlead has a thick steel frame with 4 steel rollers. The rollers reduce friction when you're pulling the rope in or paying it out, and they prevent the rope from becoming pinched when pulling at extreme angles. It has a black powder coat finish and zinc-plated rollers that are tough and corrosion resistant. The fairlead installs with the included steel hardware.

Note: The roller fairlead does not mount directly to the winch - it typically attaches to tabs on the ATV base plate (sold separately) or custom mounting plate (sold separately). ComeUp mounting plates and most aftermarket mounts include these tabs.

Rugged Construction

The winch is constructed of strong, durable materials that are able to withstand any weather condition or terrain. The contactor is sealed and submersible. The motor and gearbox units are made of corrosion-resistant powder coated steel, and they are sealed to keep water out. The steel tie-bars and extra-thick side frame drum supports help to create a strong and rigid winch body.

Installation

To install the winch on the front of your ATV you will need a suitable mounting location. In most cases you will need to bolt a custom mounting plate (sold separately) to the front framework of your ATV in order to mount the winch and fairlead. If you have a mounting plate that does not have tabs for your fairlead you can bolt the winch and fairlead to a base plate (CU880232 - sold separately), then bolt the base plate to your mounting plate.

The contactor will typically mount under the front cover or hood near the battery. You will need to drill 2 small holes in the mounting surface to secure the unit with the included hardware. Black and red leads connect your vehicle's battery to the contactor, blue and yellow leads connect the contactor to the winch terminals, black and green leads connect the contactor to the rocker switch, and a red lead connects the rocker switch to the ATV master switch. The leads have quick connectors that make removing and re-installing the winch easy. Any excess wiring can be neatly tucked around the engine and secured with zip-ties (not included).

You can mount the rocker switch on either handlebar but it's typically mounted near the brake on the handlebar opposite the throttle. This allows you to control the winch and accelerate the ATV at the same time. It includes mounting hardware and an 8' wiring harnesss with built-in quick connects.

Winch Line Pull Capacity

The line pull capacity of your winch is determined by the maximum load your winch can pull with a single layer of rope on the drum. As more layers of rope are wound onto the drum, pulling the same load requires more force, leading to a loss in winching power. With a 2nd layer of rope around the drum, your line pull capacity is reduced by approximately 14 percent. With 3 layers on the drum, the line pull capacity is reduced by approximately 23 percent, and with 4 layers on the drum it is reduced by approximately 35 percent.

Note: It is recommended that you begin any line pull with a minimum of 5 wraps and a maximum of 2 layers of rope on the drum.

Double-Line Pulling

Increase the pulling capacity of your winch by doubling up the rope with a pulley block (CU881080 - sold separately). Secure the pulley block to a tree saver strap (CU881091 - sold separately) with a bow shackle (CU881092 - sold separately) to provide a strong anchor for your double-line pull. Using double-line operation will approximately double your winch's pulling capacity.

122392 ComeUp Cub 2 Powersports ATV Winch - Wire Rope - Roller Fairlead - 2,000 lbs