Parts to Convert From Electric Brakes to Electric Over Hydraulic Disc Brakes on 6,000 lb Axle
Question:
I need help selecting the components to convert my fifth wheel toy hauler over to disc brakes. I have a couple of hours going through all the choices looking for combinations to get the cheapest option. I found a 7000# Hydrastar complete package, but nothing for 6000#. I see combo kits referenced but cant find or they have a break away switch I dont need, etc... Current specs: Gross trailer weight 14000#, axles 12000# per tag on trailer 6000# Lippert tandem axles ? best guess 16 inch wheels, currently with 12 inch x 2inch electric drum brakes 6 x 5.5 inch bolt pattern - Ø.500 inch studs Seals - 4X 3.375inch O.D. x 2.125inch I.D. x .375 Inner Brgs. - 4X #25580 1.750inch I.D. Outer Brgs. - 4X #15123 1.250inch I.D. Spindle Lth. - 3.490 Current controller - Prodigy 2006 vintage? Need: 2X Kodiak Disc Brake Kits K2HR526D ? 1X HydraStar Electric Over Hydraulic Actuator HBA16 ? 1X 15foot Brake line kit HS496-152 ? 4X Bearings pairs, seals double lip and caps listed above DBRKHW6SS USA made ? ??? Break away switch ? Have one already but will it work with this setup? Prodigy controller okay? Appears to be per listing What else?? Motivated to buy, just want it right! They are critical brakes to keep my family safe. Please advise Thanks
asked by: Richard W
Expert Reply:
Thank you for all that detailed information, it is exactly what we need to get you set up with brakes so you can keep your family safe like you mentioned! You initially said you wanted to switch over from drum to disc brakes, but in your question you referenced an electric over hydraulic actuator and brake controller, so it sounds like you want to switch to electric over hydraulic (EoH) disc brakes for the best braking possible.
To get this set up, you will need a new hub and rotor for disc brakes, electric over hydraulic actuator, brake lines, breakaway kit, and brake controller. The reason you need a new brake controller is a brake controller needs to be compatible with an EoH set up. Based on your # 25580 inner bearing and # 15123 outer bearing here are the parts you need, so long as you have a 5-bolt brake flange such as # 4-44-1:
- Kodiak Disc Brake Kit - 12" Hub/Rotor # K2HR526D
- Inner Bearing # 25580, Outer Bearing # 15123, Grease Seal # GS-2125DL
- Bearing Grease # L11380 with Bearing Packer # PTW1218
- HydraStar Electric Over Hydraulic Actuator for Disc Brakes # HBA16
- HydraStar Hydraulic Brake Line Kit # HS496-152
- Hopkins Engager Push-To-Test Trailer Breakaway Kit # 20400
- Tekonsha Prodigy P2 Trailer Brake Controller # 90885 with Plug-In Wiring Adapter # 3015-P
I have added links to video reviews and installs for you to check out as well.
Products Referenced in This Question
Replacement Trailer Hub Bearing - 15123
- Trailer Bearings Races Seals Caps
- Bearings
- Standard Bearings
- 1.250 Inch I.D.
- Bearing 15123
- Race 15245
- 5200 lbs Axle
- 6000 lbs Axle
- 7000 lbs Axle
- etrailer
more information >
Hopkins Engager Push-To-Test Trailer Breakaway Kit with Built-In Battery Charger - Top Load
- Trailer Breakaway Kit
- Kit with Charger
- Top Load
- Single-axle
- Tandem-axle
- LED Tester
- Hopkins
more information >
Replacement Trailer Hub Bearing - 25580
- Trailer Bearings Races Seals Caps
- Bearings
- Standard Bearings
- 1.750 Inch I.D.
- Bearing 25580
- Race 25520
- 10000 lbs Axle
- 6000 lbs Axle
- 7000 lbs Axle
- 8000 lbs Axle
- 9000 lbs Axle
- etrailer
more information >
Tekonsha Plug-In Wiring Adapter for Electric Brake Controllers - GM
- Accessories and Parts
- Trailer Brake Controller
- Wiring Adapter
- Plugs into Brake Controller
- Vehicle Specific
- Tekonsha
more information >
Tekonsha Prodigy P2 Trailer Brake Controller - 1 to 4 Axles - Proportional
- Trailer Brake Controller
- Proportional Controller
- Electric
- Electric over Hydraulic
- Automatic Leveling
- Under-Dash Box
- Dash Mount
- Up to 4 Axles
- LED Display
- Up to 360 Degrees
- Tekonsha
more information >
Grease Seal - Double Lip - 2.125" ID - 3.376" OD - GS-2125DL
- Trailer Bearings Races Seals Caps
- Seals
- Grease Seals - Double Lip
- 2.125 Inch I.D.
- 3.376 Inch O.D.
- etrailer
more information >
Hydrastar Electric Over Hydraulic Actuator for Disc Brakes - 1,600 psi
- Brake Actuator
- Electric-Hydraulic Brake Actuator
- Marine
- Travel Trailer
- Disc Brakes
- Hydrastar
more information >
Hydrastar Hydraulic Brake Line Kit - Tandem Axle - 15' Long, 3/16" Main Line
- Accessories and Parts
- Brake Actuator
- Trailer Brakes
- Disc Brakes
- Hydraulic Drum Brakes
- 15 Feet Long
- Brake Lines
- Steel Line and Flexible Hose
- Brake Line Kits
- Tandem Axle
- Hydrastar
more information >
Kodiak Disc Brake Kit - 12" Hub/Rotor - 6 on 5-1/2 - Dacromet - 5,200 lbs to 6,000 lbs
- Accessories and Parts
- Trailer Brakes
- Disc Brakes
- LH
- RH
- 5200 lbs
- 6000 lbs
- Brake Assembly
- 6 on 5-1/2
- Hub and Rotor Assembly
- Kodiak
more information >
LubriMatic Prime Guard High Temperature Wheel Bearing Grease - Red - 16-oz Can
- Lubricants Sealants Adhesives
- Grease
- Brake and Bearing Grease
- Lithium Complex-Based
- Standard Bearing Grease
- Polyurea - Conventional
- 16 oz
- LubriMatic
more information >
Product Page this Question was Asked From
Brake Mounting Flange for 3" Round Axle
- Accessories and Parts
- Trailer Brakes
- Disc Brakes
- Electric Drum Brakes
- Hydraulic Drum Brakes
- Brake Mounting Flange
- 12 Inch
- 3 Inch Diameter Axle
- Redline
more information >
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