Troubleshooting Poor Trailer Brake Performance After Replacement of Brake Drums and Assemblies
Question:
On my utility trailer I installed a new 3500 pound axel, new brakes assemblies, new hubs, all new wiring and new breakaway switch. When I pull the breakaway cord the brakes will come on but, with effort I can still rotate the wheel. When I pull the trailer with the switch activated, the wheels do not lock up. Pulling the trailer the wheels just drag a small amount and with full gain on the controller makes no difference. Rechecked the wiring again. I have a 2017 Dodge Ram. Any ideas?
asked by: Gerry B
Expert Reply:
There are some things you can do. First, I'd make sure the brakes are properly adjusted. Even if the brakes are self-adjusting, you'll need to manually adjust them initially, or find a large parking lot and run through several braking cycles at 20 or so mph to adjust the brakes. Also, regardless of if you have manual adjust or self adjust, the brakes will need to be burnished in or broken in, if you will.
If you click the provided link, you can take a look at a help article that explains how to accomplish the initial adjustment and break-in.
If that fails to solve the issue, use a voltmeter at each brake magnet as a helper actuates the manual control on your brake controller. You should be reading pretty close to 12V at each brake magnet. If you're not getting that, check to make sure each brake magnet is grounded to clean, bare metal.
The best way to get a good ground connection is to install a ring terminal like # 44-5310A on the ground wire. Sand the area where you'll ground the tire to the trailer frame down to bare metal, about the size of a dime. Use a self-tapping screw to attach the ground to the trailer frame, but install a star washer between the ring terminal and the trailer frame. The star washer will bite into the metal, providing a reliable ground connection. Protect the connection with a shot of rust inhibiting spray paint like Rust Oleum.
You'll also want to make sure you're getting a good fit at the trailer connector. Check the connector in the trailer and the vehicle side for corrosion or damage, and repair/replace as necessary.
Products Referenced in This Question
Ring Terminal - 12-10 Gauge Wire - 3/16" Ring ID
- Wiring
- Wire Connectors
- Ring Terminals
- 3/16 Inch Diameter
- 12-10 Gauge
- Flint Hill Goods
more information >
Product Page this Question was Asked From
Continue Researching
- Article: Trailer Wiring Diagrams
- Q&A: Trailer Running Lights Do Not Work but Brake Lights and Turn Signals Do Work
- Article: Wiring Trailer Lights with a 7-Way Plug (It's Easier Than You Think)
- Article: Brake Controller 7- and 4-Way Installation Kit (ETBC7)
- Article: Brake Controller Installation: Starting from Scratch
- Article: Testing Trailer Brake Magnets for Proper Function
- Article: Troubleshooting 4 and 5-Way Wiring Installations
- Article: Troubleshooting Brake Controller Installations
- Q&A: Will The Curt Dinghy Wire Harness # C96JR Interfere With Activation Of A Blue Ox Patriot
- Q&A: Trailer Lights Left Side Turn Signal and Brake Lights Not Working
- Q&A: Troubleshooting No Running Lights on Trailer but Turn Signals and Brake Lights Work
- Q&A: Parts Needed to Flat Tow 2023 Jeep Gladiator
- Q&A: No Splice Tow Bar Lighting Kit Recommendation for 2024 Jeep Wrangler
- Q&A: Troubleshooting Lack of 12V Power at 7-Way Trailer Connector on 2019 Ford F-150