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What Size Hole Saw Is Needed To Install the SmartPlug RV Power Inlet and Connector?  

Question:

What size holesaw do you use. To make your cut in wall of trailer or boat.

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Expert Reply:

Since the SmartPlug RV Power Inlet and Connector - 30 Amp # SM77FR is 3" wide, you could use the 3" hole saw like what's in the kit # PT34VR and then use a sanding tool to sand the hole until you get a snug fit.

You'll just want to make sure the hole you make is not larger than 3-1/4" as then the receptacle that houses the plug would have nothing to bite into.

Attached is a dimensional diagram for your reference.

expert reply by:
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Bryce D
SmartPlug Dimensions
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Overall Dimensions
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Mark J.

3/23/2024

The SmartPlug BF30 dimensions document and installation template shows a 2.43" diameter hole as the minimum hole size required to install the inlet. A 2.5" hole is adequate, and a 2.625" (2 5/8") is on the large side. Cutting a 3" hole in the trailer/vehicle/RV to install the SmartPlug 30 amp inlet leaves very little overlap between the gasket and the skin around the hole.

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